Process heating of one kind or another is necessary in the majority of manufacturing facilities where materials and products are created and changed. Boiler systems are used in many of these establishments to create and distribute heat.
Read More: Hot Oil Boiler
Hot oil heaters are only a superior choice, even if boilers are some of the most often used heating appliances in the industrial sector. To find out why, continue reading.
Steam Boilers vs. Hot Oil Heating Systems
What, therefore, makes thermal fluid heating systems the best option for heating in industrial settings? These are some of the main causes.
1. There Is No Need for Pressurization in Thermal Fluid Systems
A certain amount of pressure is necessary for steam heating systems to operate. All of your equipment operates without pressure when using hot oil heating systems. This removes the need for constant system pressure level monitoring and regulation and lowers the possibility of hazardous explosions occurring in your building.
2. Corrosion Is Not Caused by Hot Oil
Water is an inexpensive heating medium, which is why some facility managers favor steam-based heating systems; nevertheless, they are prone to corrosion. Water wears away everything in its course, despite its harmless appearance. Therefore, it’s important to keep a close eye out for corrosion in steam heating systems and to fix any that are found.
Hot oil, on the other hand, functions as a lubricant and passes through a thermal oil heating system without corroding.
3. Chemical Regulation Is Not Necessary for Thermal Oil Systems
Water needs to be treated with different chemicals when used in steam heating systems since it is a corrosive liquid. To make sure that the system can function properly, these substances need to be continuously controlled and closely observed.
You don’t need to be concerned about chemical control while using hot oil boilers. There is no need for chemical control because the thermal heating fluid circulates around the system in a loop.
4. Higher Temperatures Allow Hot Oil Boilers to Operate
Operational temperature is a critical factor in effective heating. Thermal oil heating systems may function at greater temperatures because heated oil has a higher boiling point than water.
Furthermore, thermal fluid systems do not experience the extra pressure build-up that comes with using a steam boiler system at these higher temperatures. Higher temperatures will improve the performance of all heating appliances.
5. Heating fluid that doesn’t freeze
Thermal heating fluid will not freeze, but water will, which can lead to problems and risks with boiler systems. Another advantage of hot oil heating systems is the elimination of potential safety risks and problems with system performance brought on by low temperatures.
6. A licensed boiler operator is not necessary for industrial heating oil systems.
A licensed boiler operator must be on staff in many places in order to run a boiler system in your establishment. In order to comply with requirements, you must either recruit a new employee or provide existing personnel with additional training if you are installing a new system.
Most of the time, a hot oil heating system eliminates the need for you to hire new employees, saving you money on resources and a full-time pay each year.
7. Steam Is Not as Safe as Hot Oil Heating
Safety is perhaps the strongest argument in favor of a thermal fluid heating system versus a steam heating system for your establishment. For several reasons, heating with hot oil is safer than heating with steam.
The system can never explode dangerously since it doesn’t need to be pressurized. Additionally, because hot oil has a far lower freezing point than water, you won’t experience the risks associated with steam trap problems or freezing steam.
8. Compared to steam systems, hot oil heating systems require less capital.
Because they are much simpler than boiler systems, hot oil heating systems usually need less capital. Boilers, blow down tanks, chemical feed tanks, condensate tanks, deaerators, feed pumps for the boiler, feed pumps for the make-up water, feed pumps for the chemical feed, steam traps—the list of boiler system components is endless.
All that is needed for hot oil heating systems is an expansion tank, a heater, and a single pump.
9. Systems Using Thermal Oil Are More Effective
In steam heating systems, steam traps and blowdown cause significant losses. Systems that use thermal fluid heating are far more effective. An effective hot oil heating system can save your firm money and valuable resources since it will have lower running costs and improved process control.
Select the Proper Hot Oil Heating System for Your Establishment
Thermal fluid heating systems are a viable option for replacing or installing a brand-new industrial heating system. Compared to conventional steam boiler systems, these hot oil systems have several advantages in terms of efficiency, maintenance, and safety.
Are you ready to find out more about the advantages a thermal fluid heating system might have for your particular facility or plant? Consult the professionals at Ekotekkazan!
We have decades of expertise in the heating business and are well-versed in hot oil and steam heating systems. To ensure that the system you’ve chosen is the greatest fit for your particular circumstance, we can assist you in making the best decision for your institution.